Billet · Profiled
Stage 01 / 04
Cut
Plate and section are nested and cut to profile — HD plasma, fibre laser, oxy-fuel — edges prepped weld-ready.
- PROCESS
- HD PLASMA / LASER
- MAX THK
- 60 mm
- TOLERANCE
- ± 0.5 mm
- KERF
- 1.6 mm
// EST. 2000 — STRUCTURAL STEEL FABRICATION
We forge steel that holds cities up.
From a single bracket to a 2,000-tonne structural package — design, fabrication, finishing and erection, delivered to spec and on schedule.
Certified
ISO 9001:2015 · AWS D1.1 Structural Welding · ISO 3834-2 · Certified welder procedures (WPS/PQR)
Construction & InfrastructureCommercial BuildingsIndustrial PlantsEnergy & PowerWarehousing & LogisticsOEM & Heavy EquipmentMarine & OffshoreOil & Gas
// 03 — BY THE NUMBERS
T/yr
Steel processed annually
0+
Years forging steel
0+
Projects delivered
0 mm
Max plate thickness
0 ft²
Fabrication facility
// 02 — WHAT WE FORGEEight disciplines,
Eight disciplines,
one continuous chain.
Cutting, forming, welding, machining, finishing, structural fabrication, design and erection — held in-house so your steel lands on site fitting the drawing.
High-definition CNC plasma, fibre-laser and oxy-fuel cutting for plate and section. Nested for material yield, edge-prepped for welding, and dimensionally verified before anything leaves the cutting bay.
- PLASMA MAX
- 60 mm MS
- LASER MAX
- 25 mm
- BED SIZE
- 3000 × 12000 mm
- TOLERANCE
- ± 0.5 mm
01 / 08
High-definition CNC plasma, fibre-laser and oxy-fuel cutting for plate and section. Nested for material yield, edge-prepped for welding, and dimensionally verified before anything leaves the cutting bay.
- HD plasma up to 60 mm mild steel
- Fibre laser for fine-tolerance thin gauge
- Oxy-fuel for heavy plate & bevels
- Automated nesting for material yield
- Weld-ready edge preparation
- PLASMA MAX
- 60 mm MS
- LASER MAX
- 25 mm
- BED SIZE
- 3000 × 12000 mm
- TOLERANCE
- ± 0.5 mm
Billet · Shaped
Stage 02 / 04
Form
Parts are pressed, rolled and bent to geometry on CNC brakes and rolls — programmed back-gauges keep every bend repeatable.
- PROCESS
- PRESS BRAKE / ROLL
- FORCE
- 400 T
- BEND ANGLE
- ± 0.5°
- BED
- 4000 mm
Billet · Joined
Stage 03 / 04
Weld
Assemblies are fitted and welded to qualified procedures by certified welders — every joint mapped and traceable.
- PROCESS
- GMAW / FCAW / SMAW
- CODE
- AWS D1.1
- NDT
- VT · MPI · UT
- TRACE
- weld-map logged
Billet · Protected
Stage 04 / 04
Finish
Blasted, galvanized or coated to the service environment — DFT-checked, marked and dispatched ready to erect.
- PREP
- BLAST Sa 2.5
- SYSTEM
- GALV / PC / C5-M
- DFT
- logged per batch
- STATUS
- READY TO SHIP
Portal frame · IS 800Assembled in sequence
HD CNC Plasma Cutting
to 60 mm · 3 × 12 m bed
Fibre Laser Cutting
to 25 mm
CNC Press Brakes
to 400 T · 4 m bed
Plate & Section Rolls
to 40 mm
CNC Machining Centres
milling & turning
Welding Stations
GMAW · GTAW · SMAW · FCAW
Blast & Paint Bays
Sa 2.5 · C5-M systems
Overhead Gantry Cranes
to 40 T
// 05 — CAPABILITIES
Plant, tooling & tolerance.
A fully integrated plant: cutting, forming, machining, welding, finishing and dispatch under one 90,000 ft² roof, served by 40-tonne gantry cranes.
| Max plate thickness (plasma) | 60 mm |
|---|---|
| Press brake force / bed | 400 T / 4000 mm |
| Plate rolling capacity | 40 mm × 3 m |
| Max fabricated member length | 24 m |
| Bay crane capacity | 40 T |
| Monthly structural output | 1,500 T |
| Annual processing capacity | 18,000 T |
| Weld processes | MIG · TIG · SMAW · FCAW |
Materials worked
Mild & Carbon SteelStructural SectionsStainless SteelAluminiumPlate & Boiler QualityWear & Abrasion Plate
// 06 — SELECTED WORK
Steel, standing where it counts.
// 07 — WHY DSGOne chain.
One chain.
No handoffs.
Design, fabrication, finishing and erection are one continuous chain here — not four handoffs across four vendors. That's why our steel lands on site fitting the drawing.
01Design
02Fabricate
03Finish
04Install
01
One roof, drawing to erection
In-house design, cutting, forming, welding, finishing and erection means single-point accountability and no inter-vendor finger-pointing.
02
On-time, in erection sequence
We fabricate and dispatch in the order steel goes up, with barcoded tracking — so the crane never waits on the next lift.
03
Traceable quality
Mill certs tracked to the member, qualified WPS for every joint, weld maps and NDT records — a full quality dossier on handover.
04
Certified welders & procedures
Coded welders working to AWS D1.1 / ISO 3834-2 qualified procedures, audited under an ISO 9001:2015 quality system.
// 08 — QUALITY & ASSURANCE
Proven on paper, not just promised.
Quality is engineered in, then proven on paper. Every job carries a traceable record from mill certificate to final coat.
The quality chain
01
Material control
Incoming steel verified against mill certificates and tracked by heat number.
02
Qualified welding
Joints welded to qualified WPS by coded welders, recorded on weld maps.
03
Inspection & NDT
Dimensional checks plus VT, MPI, UT or RT as the specification demands.
04
Documented handover
A full QA dossier — certs, weld logs, NDT and DFT records — on delivery.
Standards & certifications
ISO 9001:2015
Quality Management
Audited quality management system across design, fabrication and dispatch.
AWS D1.1
Structural Welding Code
Welding to the AWS D1.1 structural steel code with qualified procedures.
ISO 3834-2
Welding Quality (Comprehensive)
Comprehensive quality requirements for fusion welding of metallic materials.
IS 800 / AISC 360
Structural Design Codes
Detailing and fabrication to Indian and American structural steel codes.
IS 2062 / ASTM A36
Material Standards
Traceable structural steel to recognised Indian and ASTM grades.
ISO 45001
Occupational H&S
Safety-managed shop floor and erection operations.
START YOUR PROJECT
Have a drawing? Let's forge it.
Send us your drawings or a rough scope. We'll come back with a buildable quote, a programme, and a single point of contact.